Eps machinery

PACKAGING SYSTEMS

Our fully automated packaging and palletizing lines are designed for high productivity handling of foam sheet bundles including EPS, XPS, PIR, and PUR materials.
The system integrates bundle handling, labeling, printing, and palletizing.

These lines are engineered to maximize throughput while minimizing operator intervention, often requiring only one operator for the entire system.

COMPONENTS

• Bundle Packing
  • 4 side
  • 6 side
  • Orbital wrapper
• Bale Wrapping
  • Vertical – Stargate
  • Horizontal – Atlantis
• Material Handling
  • VIRO-BOT
• Printing and application of labels
• Ink-Jet Printing
• Skid Gluing System by Width
• Skid Gluing System by Length

BUNDLE PACKING

High-speed 4-side packing, 6-side packing, and orbital wrapping machines for sheet bundles using LDPE film.

4 SIDE PACKING:

Semi-Automatic EPS Sheet Packing Machine

PPZ 1300

• Packing capacity of up to 5 bundles (0.25 m³) per minute, depending on operator.
• Both left and right-hand loading configurations to fit your existing floor plan.
• Features a drive system that smoothly pushes bundles through the film for a tight, secure fit.
• Integrated welding system for PE film (top and bottom).
• Includes a built-in conveyor belt for seamless bundle discharge.
• Equipped with a PLC-controlled cabinet for reliable, user-friendly operation.

Fully Automatic EPS Sheet Packing Machine

PPZA 1300

Fully automatic operation with EPS sheet stacks fed directly from the cutting line.

• Packing capacity of 8-10 bundles (0.25 m³) per minute.
• Integrated roller conveyor.
• Top and bottom film holders designed for 3 PE film coils.
• Motorized unwinding system specifically for the top film coil.
• Drive system for pushing bundles through the film.
• Pre-stretching system for optimized PE film usage.
• Welding system for PE film (top and bottom).
• Integrated discharge conveyor belt for automated bundle exit.
• PLC-controlled cabinet for system management.

PPZA INLINE

Fully automatic in-line operation with EPS sheet stacks loaded directly from the cutting line.

• Packing capacity of 8-10 bundles (0.25 m³) per minute.

Optional Upgrades for Automatic Packing Machines

• Fast film changing system.
• Film end detector.
• Labeling unit.
• Ink-jet marking system.
• Bundle flipping station.
• Bundle rotating station with a discharge conveyor.

6 SIDE PACKING

AFP 600/1200

COMPONENTS

• Bag former.
• PE film welding system equipped with an automatic folding unit.
• Loading conveyor with an automatic feeder.
• Film perforation system to perforate the film before wrapping.
• Film magazine optimized for the AFP-1200.
• Film coil magazine.
• Heat shrink tunnel.

Adjustable Bundle Dimensions

The system is highly versatile and manually adjustable to accommodate a wide range of XPS/EPS bundle sizes:

Dimension	Adjustment Range
Length	1.000 – 3.000 mm
Width	500 – 1.250 mm
Height	350 – 500 mm

Wrapping Material Specifications

• PE film with no regrind and with slip additive.
• Film Thickness: 40 – 60 µm (±5% tolerance).
• Shrinkage (Width): 40%.
• Shrinkage (Length): 70%.

OPTIONS

• Fast film changing system for reduced changeover time.
• Film end detector.
• Labeling unit.
• Ink-jet marking.
• Shrinktunnel.

ORBITAL WRAPPER

OW-1500

• Rotating Ring Diameter: 1.500 mm
• Max Ring Speed: 50 rpm
• Spool carriage and stretch film dispenser
• Film clamping and cutting unit
• Support driven conveyor.
• Siemens Simatic PLC S7 controller

Supported EPS Bundle Dimensions

Dimension	Specification
Length	min 500 mm
Width	450 – 1.200 mm
Height	1.250 mm

BALE WRAPPER

Bale Wrapper is ideal for automated packaging of foam sheet bundles used in insulation, construction materials, and industrial applications. The system ensures secure wrapping, precise bundle formation, and efficient preparation for palletizing and transport.

STARGATE VERTICAL BALE WRAPPER

COMPONENTS

• Solid steel frame construction for maximum structural stability.
• Rotating film carriage with mechanical brake for controlled film tension.
• Welding system that seals film ends securely to the pallet.
• Automatic film clamping and cutting system.
• Touchscreen control panel with integrated PLC.

OPTIONS

To meet different production requirements, the vertical bale wrapper can be equipped with several optional modules:

• Automatic skid cutting and feeding unit.
• Automatic labeling unit.
• Wooden pallet magazine and dispenser.

ADVANTAGES

• Automatic de-stacking of sheets before packaging.
• Removal of scrap and rim sheets.
• Bundle stacking into bales for palletizing.
• Matches the throughput of high-speed cutting line output.
• Easy retrofitting into existing production lines.
• Reduced labor requirements and optimized floor space.
• Accurate sheet counting in every cycle.

TECHNICAL SPECIFICATIONS

Parameter	Specification
Length	1.000 / 1.500 / 2.000 / 2.500 mm
Width	1.000 – 1.300 / 2.500 mm
Height	2.000 / 2.500 / 3.000 mm
Capacity	Up to 40 bales per hour with 2 skids per pallet

ATLANTIS HORIZONTAL BALE WRAPPER

COMPONENTS

• Solid steel frame construction.
• Powered rotating arm.
• Stepless rotation speed adjustment (rpm).
• Automatic film clamping and cutting system.
• Welding system for sealing film ends to the pallet.
• Powered film pre-stretching system.
• Bale lifting system for wrap bottom edges.
• Motorized down holder from the top.
• Safety limit switch on the access door.
• Touchscreen control panel with integrated PLC.

OPTIONS

• Automatic skid cutting and feeding unit with hot melt gluing.
• Automatic labeling unit.
• Automatic pallet height detection with photocell sensor.
• Wooden pallet magazine with automatic dispensing.

ADVANTAGES

• Reliable and consistent bale wrapping process.
• Smooth integration into automated packaging and palletizing lines.
• Reduced manual handling and labor requirements.
• Improved packaging stability during transport and storage.
• Optimized productivity for high-speed foam sheet production.

TECHNICAL SPECIFICATIONS

Parameter	Specification
Length	1.000 / 1.500 / 2.000 / 2.500 mm
Width	1.000 – 1.300 / 2.500 mm
Height	2.000 / 2.500 / 3.000 mm
Capacity	Up to 40 bales per hour with 2 skids per pallet

SKID APPLICATOR

The EPS Skid Feeding and Storage System is ideal for automated packaging and palletizing lines handling foam sheet materials such as EPS, XPS, PIR, and PUR. The system provides a cost-efficient alternative to wooden pallets while ensuring stable and secure bale handling during transport and storage.

ATLANTIS SKID APPLICATION

Skid cutting and glueing.

STARGATE SKID APPLICATION

Skid cutting and application.

TECHNICAL SPECIFICATIONS

• Skid material: EPS / XPS / PUR.
• Skid strength: Suitable for full pallet load capacity.
• Skid magazine capacity: 2.5 m³.
• Skid gluing: By hot melt pump or by wrapping when using the Stargate vertical bale wrapper.